1. Site Preparation:
- Choose a flat, well-drained area.
- Mark out a 16' wide × 9' deep main shelter area plus a 9' ramp extension.
2. Post Installation:
- Dig eight 2-ft deep post holes for 6x6 posts at corners and midpoints.
- Pour gravel for drainage, set posts in concrete, ensuring they are plumb and aligned.
- Allow concrete to cure 24-48 hours.
3. Frame Construction:
- Attach 2x6 horizontal beams between posts to create the frame for walls and roof.
- Build the 15' × 24' hay storage area frame adjacent to the feeding shelter.
4. Build Hinged Side Wall/Ramp:
- Construct a sturdy 16' wide × 9' high framed wall panel using 2x6 and 2x4 lumber.
- Attach heavy-duty galvanized hinges along the bottom edge connecting it to the base frame.
- Install metal latches/hooks at the top to secure the wall in upright position.
5. Feeding Openings:
- On remaining side walls, frame multiple vertical feeding slots approximately 12" wide and 24" high.
- Cover openings with wire mesh to allow slow hay feeding and prevent waste.
6. Roof Installation:
- Attach 2x6 rafters spaced evenly across the top frame.
- Secure corrugated metal roofing panels to rafters with appropriate screws.
- Ensure proper overhang to protect feeding openings.
7. Hay Storage Area:
- Frame and cover the 15' × 24' hay storage with plywood or OSB.
- Install a weatherproof roof similar to the feeding shelter.
8. Finishing Touches:
- Seal all exposed wood with wood sealant or paint for weather protection.
- Ensure ramp lowers smoothly and is secure when raised.
- Add gravel or a concrete pad beneath the ramp area for stable loading/unloading.
9. Testing:
- Lower the hinged side wall to verify ramp functionality.
- Load a large square hay bale from a truck bed to test ease of use.
- Check stability and safety for livestock and handlers.